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Save energy and reduce carbon footprint with Lumian Energy of Things platform.

Digital Energy Management System

Blog Posts

5 Minutes

Management systems are essential in business, evident from the documents companies share on their websites, showcasing certifications such as Quality Management System (ISO 9001), Information Security Management System (ISO 27001), Occupational Health and Safety Management System (ISO 45001), Business Continuity Management System (ISO 22301), etc. These documents, prepared with international standard codes and logos of auditing organizations, serve as the public face of companies, demonstrating that their work is carried out in accordance with international standards, sometimes to prove compliance with legal obligations. The Energy Management System (EnMS), referred to as ISO 50001 with its main standard and subcategories, is a management system that has emerged with a similar concept. Essentially, it is the documented form of saying, "We track, control, and report our energy consumption within a standard." Similar to other management systems, the Energy Management System follows a systematic structure called the "PDCA" cycle, where Planning, Doing, Checking, and Acting steps are applied in sequence, bringing together all processes related to energy in our facilities. The Energy Management System, ISO 50001, like all other management systems, starts with commitment from the top executives of companies, systematically addressing the current situation, making business shares according to the goals set, taking actions or measures based on the defined goals, collecting results, evaluating them, and continuously applying this cycle until it is internalized by each employee and turned into a routine. While the goal of management systems is continuous monitoring, control, and improvement, in practical applications, apart from audit times that occur once or twice a year, we cannot see a real working systematic. The main reasons for this are that the relevant responsible employees primarily have other duties in different operations, the intensity of their routine tasks, and their duties in management systems essentially remain on paper. There is some validity to these reasons. Not fulfilling the requirements of the job or only meeting them during audit times has a cost in other management systems, but in the case of an Energy Management System, there are heavy costs such as high bills, penalties, and wasted resources every second the system is not in operation. For this reason, ISO 50001 Energy Management System consultants recommend Digital Energy Management Systems that go beyond static monitoring, providing the opportunity to control real-time energy consumption, allowing for instant comparisons with machines themselves or similar machines, departments, floors, sections, and/or other similar facilities, creating limits and alarms that provide a proactive approach, and allowing predictions for machine health, product quality, or energy consumption in the future. While your factory, office, shopping mall, or hospital employees perform their essential operational activities, Digital Energy Management Systems handle real-time energy management on their behalf. These systems automatically send reports to the top management at hourly, weekly, monthly, yearly, or three-year intervals and detect anomalies if a machine or device has consumed electricity or energy outside the normal operation during the past period, notifying the relevant parties and even shutting down the machine if desired. Taking a step further, Digital Energy Management Systems: • Continuously query the tariff for the electricity you purchase, providing suggestions for more cost-effective purchases. • Control the energy consumption of all the machines and devices in your entire inventory, starting from transformers, and provide warnings and suggestions regarding their efficiency. • Solve problems such as compensation; identify the machine causing reactive consumption, take preventive measures on the machine long before the panel, and maximize your facility's energy quality. • Create statistical models with energy consumption, temperature, pressure, etc., and production parameters affecting production, providing benefits to find production parameters that will consume less energy while maintaining the same quality. • Simultaneously manage renewable energy production systems such as solar power plants on the same platform. • Manage many applications such as indoor air quality, predictive maintenance, etc., on the same platform. • Calculate your carbon footprint per product or box, clearly show the energy cost of the order, provide warnings for carbon taxation, and give you a competitive advantage by calculating the energy costs of the product accurately. We don't know the competitor digital energy management systems, but Lumian Internet of Things Energy Platform is a platform that lightens the load of its users, is open to continuous development, and allows you to quickly develop any application you need on it without writing code. You can track and report all processes related to energy in your facilities through a single software. We will continue to keep you informed. Lumian Energy of Things Platform Team

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Energy, Meaning and Importance Through Lumian's Eyes

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3 Minutes

When we think of energy, various phenomena come to mind across different aspects of our lives. From the moment we wake up, we enter into an energy cycle to sustain our daily lives. When encountering someone who starts their day with high energy, we often remark, "Your energy is really high today." We begin generating the energy needed for physical movements by consuming our meals. Unconsciously, we continue to nourish ourselves with different sources of energy when we say, "Let me make some coffee to wake up," or "Let's brew some tea." In all these routines, we unknowingly take our place as a significant actor in the process of energy transformation. In our country and others, people move within a similar cycle, allocating a certain portion of their individual energy needs to physical activities and the remaining part to mental activities. The areas where the energy we use as a source is consumed are roughly close to each other. Approximately one-third is for heating and cooling in buildings, one-third is used in production processes and auxiliary facilities in industry, and the remaining one-third is used in transportation, such as gasoline and diesel, with transportation services typically utilizing the most energy.   Considering our energy costs, they hold a crucial place in the overall economic balance, as is common in all countries worldwide. Especially in energy-dependent countries like ours, these costs are even more sensitive. If, for instance, we could produce all our energy from local sources and set aside gold imports, we could position ourselves in the category of countries with a current account surplus, and we might experience the prosperity enjoyed by relatively more developed countries worldwide.   Today, the importance of energy is discussed in every platform, and the primary reason for conflicts between countries often revolves around energy. The reality of this situation results in consequences deeply felt by each of us. In recent years, the most significant cause of the inflation monster felt worldwide and more intensely in our country is energy inflation. It has various sources, and we won't delve into details here, but it is essential that we take ownership of our energy, cherish it, hold onto it tightly, and prevent it from going to waste. We must do this for ourselves, our country, our world, and most importantly, for our children. It is well known to all of us that every bit of wasted energy hinders our world from rotating healthily. Lumian, as a local initiative that develops software controlling and limiting the energy consumption of buildings and production facilities, contributing to the sustainability goals of the world, says, "The more you know about your energy data, the more efficiently you can plan, use, and manage it."

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LUMIAN Energy Management Platform (EoT) Use Cases

Blog Posts

3 Minutes

Transformer Analysis: Monitoring the efficient use of transformers and suggesting replacements if oversized. The project at Balorman Çerkezköy facility resulted in approximately 1% energy efficiency improvement. Compensation Monitoring: Continuous monitoring and setting alarms based on %15-20 limits to prevent reactive or capacitive penalties. Balorman Bolu's real-time tracking of energy consumption and carbon footprint provides essential data for sustainability goals. ESG (Environmental, Social, and Corporate Sustainability) Score Calculations: Calculating and reporting sustainability scores according to European standards based on company data. Real-time calculations of energy consumption and carbon footprint at Balorman Bolu to meet IKEA's reporting requirements. Tariff Analysis: Analyzing electricity tariffs to recommend the most advantageous rates. Hourly PTF changes at a mining factory resulted in a 2% energy savings by optimizing energy-intensive operations during cheaper hours. Energy Cost and Invoice Forecasting: Tracking end-of-month invoices for multi-chain companies or multiple locations. Başoğlu Kablo's four facilities monitored energy consumption, enabling monthly energy consumption forecasts and inter-facility efficiency competitions. Compressor Monitoring: Monitoring efficient compressor use and preventing unnecessary consumption during standby. Balorman Bolu reduced compressor standby times by 70%, achieving energy savings of 70,000 TL in 7 months. Device-Based Tracking and Comparison: Identifying areas with savings potential through device or department-based tracking. Tebplast Beylikdüzü factory achieved 50,000 TL in energy savings by allocating energy-efficient injection machines to the spare production line. Job Order-Based Tracking: Tracking energy consumption based on job orders for accurate cost analysis. LOGO ERP-LUMIAN integration provided real-time energy consumption costs per order, enhancing cost accounting accuracy. Carbon Footprint Calculations: Automatic calculation of carbon footprint and providing suggestions to reduce emissions. Balorman Bolu reported the energy, financial, and carbon footprint contributions of consumed energy to IKEA. EDGE Feature: Utilizing the Edge feature to optimize data analysis processes and reduce server costs. Başoğlu Kablo's on-premise EoT platform with Edge capability reduced data traffic and accelerated data processing while limiting future server memory costs. Predictive Maintenance: Reducing unplanned maintenance periods through continuous monitoring and prediction of equipment failures. Conveyor A.S. prevented significant costs associated with mold distribution failures by issuing warnings based on vibration and energy consumption data. Indoor Air Quality Monitoring: Continuous monitoring of indoor air quality for employee health, cognitive performance, and product quality. Gençler Kablo monitored three departments, minimizing CO2 and PM10 levels with alerts for enhanced productivity and health. VAP Recommendations: Offering energy efficiency suggestions, such as inverter replacements and compressor upgrades. Polmar, Chep Palet Global, and Pakmaya received energy-saving recommendations with potential efficiency gains of up to 20%. Measurement and Verification Module: Calculating the impact of Efficiency Increasing Recommendations (VAP) for customers using international standards. Reporting investment returns in terms of energy, currency, and carbon footprint reductions. These use cases demonstrate how the LUMIAN Energy Management Platform can be effectively utilized across various industries and business processes.  

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How is Electricity Bill Calculated?

Blog Posts

12 Minutes

In Turkey, electricity tariffs can vary based on consumers' needs and preferences. Electricity suppliers typically offer different tariffs. Here are some common types of electricity tariffs widely used in Turkey: 1. Standard Tariff: Consumers receiving energy from the assigned Distribution Company as Transmission System Users use the standard tariff, which is the most basic electricity consumption tariff. Consumers pay for the consumed electricity at a specific unit price. This tariff is applicable to both residential users and businesses. Terms like "night", "day" and "peak" in electricity purchasing refer to hours of electricity consumption and different unit prices applied during these hours. These terms are associated with tariffs offered by electricity suppliers or distribution companies. Night (Off-Peak): "Night" or "off-peak" hours typically refer to the time between midnight and early morning. Electricity demand during these hours is generally lower due to most people sleeping and minimal industrial production activities. Therefore, consumers using electricity during these hours pay a lower unit price. Peak (Puant): "Puant" hours usually represent the hours with the highest electricity demand during the day, indicating intense demand on the electricity grid. Electricity costs are highest during these hours, especially for large industrial facilities and businesses consuming energy intensively. These terms aim to explain time-based pricing within electricity tariffs, offering consumers the opportunity to manage their electricity consumption at a lower cost. Electricity suppliers can encourage energy savings and demand management by offering different unit prices during different time intervals.   2. Distribution System Users: Users of the distribution system pay bills based on two different tariffs. Customers who own transformers and those without transformers are billed according to the medium voltage (Orta Gerilim) and low voltage (Alçak Gerilim) tariffs, respectively.         The subscriber groups are as follows:         A. Industrial         B. Public and Other Services Sector         C. Residential         D. Agricultural Activities         E. Lighting Consumers Receiving Energy from Private Suppliers System Usage Tariffs Users with medium voltage connections can adjust their electricity bills by choosing between double-term or single-term subscriptions, paying power fees, excess power fees, and distribution fees at different unit prices. Users with low voltage connections can calculate their bills based on a single term only, depending on their appropriate subscriber group: J. Industrial K. Public and Other Services Sector (30 kWh/day and below) L. Public and Other Services Sector (30 kWh/day and above) M. Residential (8 kWh/day and below) N. Residential (8 kWh/day and above) O. Families of Martyrs and Combatant Disabled Veterans P. Agricultural Activities Q. Lighting R. General Lighting 3. Renewable Energy Tariffs: Some suppliers offer special tariffs for consumers who prefer electricity generated from renewable energy sources. These tariffs aim to support environmentally friendly energy sources. 4. Business-Specific Tariffs: There are tariffs specifically designed for businesses. Various tariffs are offered based on the consumption habits and needs of businesses. Lumian supply agreements offer customers very special tariff and unit price advantages. All these tariffs are offered by electricity suppliers and distribution companies and can be chosen based on consumer preferences. Consumers can select the most suitable electricity tariff by considering their consumption habits and budgets. Since electricity tariffs and prices can change from time to time, it is important for consumers to have regular access to updated information. In Turkey, energy consumption and bill calculation occur as follows: 1. Consumption Amount (kWh): The most significant component of energy consumption is the amount of electricity consumed by the consumer. Electricity meters are read at specified intervals, determining the amount of electricity used in kilowatt-hours (kWh). 2. Tariff: The consumer selects a tariff offered by the energy supplier. Tariffs may vary based on consumer consumption habits and preferences. Tariffs may include different unit prices based on hours and consumption amounts. 3. Unit Prices: Within the selected tariff, unit prices for each consumed kilowatt-hour (kWh) are determined. These unit prices can vary depending on the features of the tariff and the consumption hours. For example, if electricity consumption is done during off-peak hours, lower unit prices may apply, while higher unit prices may be charged during peak hours. 4. Subscription Fee: Subscribers pay a subscription fee to benefit from energy supply services. The subscription fee is collected to cover the costs of providing the service and maintaining the infrastructure. 5. Distribution Fee: There is a distribution fee paid to the distribution company for the maintenance and upkeep of the infrastructure used for electricity distribution. This fee is calculated based on the consumption amount. 6. Taxes and Funds: Turkey Radio and Television Corporation (TRT) fee, municipal fund, etc., are taxes or fees that make up a portion of electricity bills. 7. VAT (Value Added Tax): Value Added Tax (VAT) is added to electricity bills. The VAT rate is subject to the tax laws in effect in Turkey and is generally the standard VAT rate. The sum of all these components constitutes the consumer's electricity bill. Consumers can choose the most suitable tariff by considering their consumption habits and budgets. Tariff and pricing policies can vary depending on the energy supplier and region, so it is important for consumers to have access to up-to-date information regularly."

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How to Calculate Natural Gas Bill?

Blog Posts

12 Minutes

In Turkey, natural gas bills can vary based on consumption quantity and distribution region. Generally, the following components are essential in calculating natural gas bills: 1. Consumption Quantity (Sm³): The main component of the natural gas bill is the amount of natural gas consumed by the user. Natural gas meters are read at specific intervals, and the consumed amount of natural gas is determined in cubic meters (Sm³) based on these readings. 2. Natural Gas Unit Price: The unit price of natural gas represents the price the user has to pay for each cubic meter (Sm³) consumed. This price is determined by the natural gas supplier or distribution company. The price may vary based on the distribution region and consumption tier. 3. Subscription Fee: Subscribers pay a subscription fee to benefit from natural gas services. The subscription fee is collected to cover the costs of service provision and infrastructure maintenance. 4. Distribution Fee: There is a distribution fee paid to the distribution company for maintaining and servicing the infrastructure used for natural gas distribution. This fee is calculated based on the consumption quantity. 5. VAT (Value Added Tax): Value Added Tax is added to natural gas bills. The VAT rate is subject to the tax laws in effect in Turkey, and typically, the standard VAT rate is applied. The natural gas bill is the sum of these components. Your natural gas bill may vary depending on your consumption habits and distribution company. Pricing policies are determined by your natural gas supplier or distribution company, so it is important for consumers to have access to up-to-date information. Monitoring your natural gas usage carefully is essential to understand your bill and to practice energy conservation.   Free Consumer Sales Free Consumer: All consumers, excluding residential consumers, are considered free consumers. The threshold for becoming a free consumer for residential consumers is 75,000 Sm³. * The consumption quantity measured from a single meter will be considered for the free consumer limit. ** Billing will be done according to the consumption tiers mentioned above.   1.10.2023 itibariyle Kademe Birim Fiyatlar ₺/KWh ₺/m³ ST Çatalca1 İbadethane-Cemevi Kademe-1 Fiyatı 0,45594004 4,851202 ST Kademe-1 Konaklama (0-100.000 Sm³) Çatalca 1,07688544 11,458061 ST Çatalca2 İbadethane-Cemevi Kademe-1 Fiyatı 0,40835705 4,344919 ST Kademe-1 Konaklama (100.001-300.000 Sm³) Çatalca 1,02930245 10,951778 ST Kademe-2 GRF (300.000 Sm³ üzeri) Çatalca 1,0884501 11,581109 ST Kademe-1 (0-100.000 Sm³) Çatalca 0,87599267 9,320562 ST Kademe-1 (100.001-300.000 Sm³) Çatalca 0,82840968 8,814279 ST Kademe-2 (300.001-800.000 Sm³) Çatalca 1,08685123 11,564097 ST Kademe-2 (800.000 Sm³ üzeri) Çatalca 1,08360583 11,529566 ST CNG (0-300 bin Sm³) 1,14205649 12,151481 ST CNG (300.000-800.000 Sm³) 1,0944735 11,645198 ST CNG (800.000 Sm³ üzeri) 1,0874907 11,570901 ST CNG (0-100.000 Sm³) Çatalca 1,14205649 12,151481 ST CNG (100.001-300.000 Sm³) Çatalca 1,0944735 11,645198 ST CNG (300.000 Sm³ üzeri) Çatalca 1,0874907 11,570901 ST Elektrik (0-100.000 Sm³) 1,20024136 12,770568 ST Elektrik (100.001-300.000 Sm³) 1,15265837 12,264285 ST Elektrik (300.001-800.000 Sm³) 1,14567557 12,189988 ST Elektrik (800.000 Sm³ üzeri) 1,14243017 12,155457 ST Elektrik (0-100.000 Sm³) Çatalca 1,20024136 12,770568 ST Elektrik (100.001-300.000 Sm³) Çatalca 1,15265837 12,264285 ST Elektrik (300.001-800.000 Sm³) Çatalca 1,14567557 12,189988 ST Elektrik (800.000 Sm³ üzeri) Çatalca 1,14243017 12,155457 ST Kademe-1 (0-300.000 Sm³) 0,87599267 9,320562 ST İbadethane-Cemevi Kademe-1 Fiyatı 0,45594004 4,851202 ST Kademe-1 Konaklama (0-300.000 Sm³) 1,07688544 11,458061 ST Kademe-2 (300.001-800.000 Sm³) 1,09383403 11,638394 ST Kademe-2 GRF (300.000 Sm³ üzeri) 1,0954329 11,655406 ST Kademe-2 (800.000 Sm³ üzeri) 1,08685123 11,564097 ST Abone[Konut] (75.001-800.000 Sm³) 0,45594004 4,851202 ST Abone[Konut] (800.000 Sm³ üzeri) 0,40137425 4,270622 ST Abone[Konut] Çatalca (75.001-100.000 Sm³) 0,45594004 4,851202 ST Abone[Konut] Çatalca (100.000 Sm³ üzeri) 0,40835705 4,344919 Excluding VAT Amount 1. For consumers who have Tier-2 rates applied during the contract period: If the total Monthly Actual Consumption Quantities of free consumer customers, to whom Tier-2 rates are applied during the contract period, remain below the Tier-2 consumption limit (300,001 Sm³) by the end of the contract period, the amount related to the price difference between Tier-1 and Tier-2 for the Monthly Actual Consumption Quantities of these consumers will be refunded without any deductions or will be offset against your newly invoiced bills. In case the total consumption quantity remains below 300,000 m³, no payment will be made for the price difference between Tier-1 and Tier-2 for terminated free consumer customers. 2. For free consumer customers with Tier-1 rates applied by the Distribution Company: If the total Monthly Actual Consumption Quantities of free consumer customers, to whom Tier-1 rates are applied during the contract period, exceed the Tier-2 consumption limit (300,001 Sm³), the amount related to the price difference between Tiers will be calculated until the month of notification for each month from the beginning of the Contract Year and will be invoiced to customers after being updated with Monthly CPI change rates. 3. For Residential consumers with annual consumption exceeding 300,001 Sm³: The Natural Gas Sales Price applied to Residential consumers with annual consumption exceeding 300,001 Sm³ will be the same as the Non-Free Consumer (Subscriber) price specified in the tariff. 4. As of November 1, 2021: For Tier-2 customers in the Petroleum/Petrochemical/Chemical, Fertilizer, Non-Metal and Metal Group sectors, the Tier-2 price for November 2021 will be applied up to 60% of the monthly average actual consumption for the first 9 months of 2021, and for consumption above 60%, the Tier-2 price specified in this tariff for Non-Electricity Production Purpose will be increased by 50%. 5. As of December 1, 2021: For Tier-2 customers of Distribution Companies, the Tier-2 price specified in this tariff for consumption up to 60% of the monthly average actual consumption for the first 9 months of 2021 will be applied for December 2021, and for consumption above 60%, the Tier-2 price specified in this tariff for Non-Electricity Production Purpose will be increased by 50%. 6. As of January 1, 2022, for the actual consumption amount excluding the natural gas usage for electricity generation purposes in January 2022 for Tier-2 customers of Distribution Companies, the Tier-2 price specified in this Tariff will be applied for 60% of the actual consumption amount. For actual consumption amounts excluding natural gas usage for electricity generation purposes exceeding 60%, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 7. As of February 1, 2022, for Tier-2 customers of Distribution Companies, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in February 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 8. As of February 1, 2022, the wholesale natural gas price for customers (K1 portfolio) using natural gas for electricity production in the Electricity Market, obtaining electricity through bilateral agreements from Electricity Duty Supplier Companies, will be applied at 6,100,000 TL/Sm³. For this wholesale price to be applicable, customers must have an Electronic Bulletin Board (EBT) registered individual measurement station for the exclusive use of natural gas for electricity production, documented through EPİAŞ, and possess an Electricity Production License. 9. Bread producers, certified as such, will be subject to the Tier-1 price specified in this Tariff for Non-Electricity Generation Purpose Usage as of January 1, 2022. 10. As of March 1, 2022, for Tier-2 customers of Distribution Companies, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in March 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 11. As of March 1, 2022, the wholesale natural gas price for customers (K1 portfolio) using natural gas for electricity production in the Electricity Market, obtaining electricity through bilateral agreements from Electricity Duty Supplier Companies, will be applied at 7,300,000 TL/Sm³. For this wholesale price to be applicable, customers must have an Electronic Bulletin Board (EBT) registered individual measurement station for the exclusive use of natural gas for electricity production, documented through EPİAŞ, and possess an Electricity Production License. 12. As of April 1, 2022, for Tier-2 customers of Distribution Companies, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in April 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 13. As of May 1, 2022, for Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in May 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 14. As of June 1, 2022, for Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in June 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 15. As of July 1, 2022, for Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in July 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 16. As of August 1, 2022; a) If the actual consumption amount for electricity generation purposes, excluding natural gas usage, of Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies does not exceed the actual consumption amount for August 2021, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in August 2022. b) If the actual consumption amount for electricity generation purposes, excluding natural gas usage, of Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies exceeds the actual consumption amount for August 2021, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for the portion corresponding to 60% of the actual consumption amount for electricity generation purposes in August 2021, with a 50% surcharge for the remaining portion, and a 50% surcharge for the portion exceeding the actual consumption amount for electricity generation purposes in August 2021. 17. As of August 1, 2022, Distribution Companies will determine the monthly natural gas breakdowns for their customers in the status of Free Consumers based on: Customers' natural gas consumption in the existing Measurement System on August 1, 2022, Total natural gas consumption by adding the natural gas consumption at the separated stations of the customers after August 1, 2022, to the natural gas consumption in the Measurement System/Measurement Systems (stations) of the customer before the separation. 18. As of September 1, 2022, for Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in September 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in September 2022, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied with a 50% surcharge. 19. As of October 1, 2022; Tourism facilities defined in the Second Part of the First Section of the Regulation on the Qualifications of Tourism Facilities (Hotels, Holiday Villages, Boutique Hotels, Special Accommodation Facilities, Motels, Pensions, and Apartment Hotels), with an Annual Draw Amount of 300,000 Sm³ and below, holding a Tourism Business Document, will be subject to the Tier 1 Accommodation/OSB Tier 1 Accommodation tariff for actual consumption amounts excluding natural gas usage for electricity generation purposes in October 2022. The retail unit price for the Tier 1 Accommodation tariff to be applied as of October 1, 2023, is [1.07688544 TL/kWh (excluding VAT)]/[11.458061 TL/m³ (excluding VAT)]. 20. As of October 1, 2022, for Tier-2/Free Zone/OSB Tier-2 customers of Distribution Companies, the Tier-2/Free Zone/OSB Tier-2 price specified in this Tariff for Non-Electricity Generation Purpose Usage will be applied for 60% of the actual consumption amount in October 2023, excluding natural gas usage for electricity generation purposes. For actual consumption amounts exceeding 60%, the average arithmetic mean of the Daily Reference Prices (DRP) generated in the Organized Wholesale Natural Gas Market (OWNGM) between September 1 and 25, 2023, operated by the Energy Markets Operator Inc. (EPİAŞ), will be applied. 21. As of October 1, 2022, for Tier-2 customers and OSB customers of Distribution Companies, participants in Tier-2 from the Gold, Aluminum, Copper, Boron, Zinc, Iron/Steel, Silver, Chrome, Lead, and Magnesium production, and those operating in the Petroleum Refinery and Petrochemical sectors, the average arithmetic mean of the Daily Reference Prices (DRP) generated in the Organized Wholesale Natural Gas Market (OWNGM) between September 1 and 25, 2023, operated by the Energy Markets Operator Inc. (EPİAŞ), will be applied for the entire actual consumption amount excluding natural gas usage for electricity generation purposes in October 2022.

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What is OSOS, Automatic Meter Reading System?

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3 Minutes

OSOS, Automatic Meter Reading System, is a technology and process combination that typically refers to the automatic reading of meters measuring the consumption of electricity, water, natural gas, or other services. OSOS provides a more efficient, accurate, and cost-effective approach compared to traditional meter reading methods. "The Automatic Meter Reading System (OSOS)" stands out as a highly efficient technology for energy and service providers. OSOS represents an innovation combined with smart meters and advanced communication infrastructure. This system automatically collects and processes consumption data, enabling energy and service providers to obtain consumption information more accurately and quickly. 1- Smart Meters: Digital or smart meters, used in place of traditional mechanical meters, can continuously record consumption. These meters have built-in communication infrastructure and can transmit data, typically wirelessly or through communication networks. 2- Communication Infrastructure: Smart meters use communication infrastructure to transmit data to a central server or data center. This communication is often facilitated through wireless networks, satellite communication, or similar technologies. 3- Data Center and Software: Data is transmitted to a central data center and processed using specialized software. Meter data is analyzed, used for billing, and allows users to track consumption information. 4- Remote Monitoring and Management: OSOS enables service providers to remotely read, monitor, and manage meters. Meter data is instantly accessible, providing service providers with the ability to better understand consumer consumption habits and manage resources more efficiently. Faster and more accurate meter readings. Reduction in human errors. Increased consumer awareness, as users can closely monitor their consumption. Energy and resource savings, as service providers can manage resources more effectively.   OSOS enhances consumer satisfaction and helps service providers gain a competitive advantage by improving the efficient utilization of energy and resources. Therefore, OSOS has become a significant technological development for energy and service providers, contributing to an enhanced consumer experience and more effective resource utilization.

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The Importance of Transformer Efficiency in Facilities

Blog Posts

5 Minutes

Transformers, devices widely used for adjusting grid voltage to a suitable level for our facilities, play a crucial role in energy efficiency. Despite operating with efficiency above 95%, continuous monitoring of loading percentages, periodic maintenance, and running scenarios with appropriate operation can provide a significant amount of energy efficiency by preventing losses due to loading and temperature. In the image above, you can see a snapshot from our Transformer Energy Analysis module, which continuously calculates the transformer loading percentage and provides information when it falls below the 20% limit. Transformers are machines whose efficiency increases as they operate at capacities close to their capacities. Therefore, making the right choice when designing the facility, calculating the energy demand of your facility accurately, and being very careful when selecting transformers are crucial for efficiency. For example, if your facility's maximum energy consumption is 250 kVA and you have chosen a 1600 kVA transformer thinking you might need it in the future, you may cause a serious energy loss. Choosing two transformers with lower power instead of a very large transformer can be beneficial both in terms of energy efficiency and business continuity in case of possible faults. It is recommended to perform energy analyses for different power and loading percentage examples. Transformers are important devices used in the transmission and distribution of electricalenergy,and ensuring energy efficiency is essential. To increase energy efficiency, attention should be paid to the following factors: 1. Use of High-Quality Materials: The quality of main materials such as the transformer's core and winding wires affects energy efficiency. Using low-loss core materials and high-conductivity winding wires can reduce energy losses. 2. Correct Sizing: Properly sizing the transformer increases energy efficiency. An oversized transformer can cause more losses at low loads. A transformer sized to operate at full load operates more efficiently. 3. Low-Loss Design: Low-loss principles should be used in the design of transformers. This means optimizing magnetic flux to reduce both current losses and iron losses. 4. Load Balancing: Transformers may have lower efficiency when operating below their nominal power. For optimum efficiency, it is recommended to operate the transformer at a load between approximately 30% and 70% of its nominal power. 5. Regular Maintenance: Regular maintenance and monitoring of transformers are important to increase energy efficiency. Maintenance activities such as insulation checks, leakage current checks, and proper operation of cooling systems are crucial. 6. Highly Efficient Cooling Systems: The cooling systems used in transformers affect energy efficiency. Air-cooled or liquid-cooled transformers should be designed to provide efficient cooling. 7. Investment in New Technologies: Investing in newer technologies can increase energy efficiency. For example, liquid-insulated transformers with higher energy efficiency may outperform traditional oil-insulated transformers. 8. Low-Loss Insulation Materials: The insulation materials used in transformers should have low-loss properties. This can reduce energy losses. The energy efficiency of transformers is a critical factor for the overall efficiency of electrical transmission and distribution systems. Therefore, professionals in the energy sector should continually consider the design, maintenance, and use of transformers to maximize energy efficiency. The goal is to create awareness among stakeholders by providing general transformer efficiency information and an example operating calculation. The information presented in the figure is based on Energy Management and Study Project Expertise lecture notes as a source.

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Lumian OSOS Integration Makes a Difference

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3 Minutes

The 'Automatic Meter Reading System (OSOS)' stands out as a highly efficient technology for energy and service providers. OSOS represents an innovation that combines smart meters and advanced communication infrastructure. This system automatically collects and processes consumption data, enabling energy and service providers to obtain consumption information more accurately and quickly. With full automatic integration into the OSOS (Automatic Meter Reading System) systems established in 21 distribution companies with distribution licenses in Turkey and over 350 Organized Industrial Zones, we take control of your electricity and natural gas consumption coming through OSOS without hardware investment. We also use the 'Market Clearing Price (MCP)' information obtained through the Electricity Markets Operation Inc. (EPİAŞ) to calculate your bills according to your contract information, comparing them with your current invoices. We instantly detect possible calculation errors and automatically generate the necessary documents for retroactive reconciliation. By comparing your realized invoices, we identify possible unit price and calculation errors, providing suggestions to energy supply companies for reconciliation solutions due to errors. Calculating the estimated invoice information for your energy consumption during the month at any time you request makes it easier for you to plan your budget. Since the calculation is done using statistical regression analysis models that include historical consumption, variables affecting consumption, production, weather conditions, heating and cooling degree days, etc., it contributes to making the most accurate budget estimates by predicting your end-of-month invoice with 96% accuracy. By analyzing your existing energy supply contracts, we recommend alternative energy supply tariffs and continually calculate how much less you would pay if you were to make changes, keeping you informed as your online energy consultant."  

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Energy Efficiency: Are There Benefits Beyond Reducing Energy Bills?

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4 Minutes

Even the fundamental benefit of reducing energy bills is sufficient reason to prioritize energy efficiency. However, consider the additional advantages gained by facilities with proper insulation for homes, buildings, or workplaces that lack effective insulation. Following this, upgrading to efficient new devices instead of poorly functioning heating boilers or air conditioners (chillers) can enhance indoor air quality. Here are the benefits: Reducing Carbon Emissions: Mitigating air pollution and preventing climate change by minimizing carbon emissions. Improving Indoor Air Quality: Creating healthy living spaces and promoting happiness among individuals by enhancing indoor air quality. Reducing Health Expenses and Mortality Rates: Decreasing healthcare costs and lowering mortality rates as healthier and happier individuals tend to fall ill less frequently. Contributing to Employment and Poverty Reduction: Directly contributing to employment by generating job opportunities through every investment made, thus reducing unemployment and poverty. Increasing Efficiency in Healthy Environments: Achieving higher efficiency in tasks carried out in healthy environments. Enhancing Educational Quality in Healthy Schools: Improving the quality of education in healthy schools, where better-understanding students tend to achieve higher success. This, in turn, results in the production of high-value products, contributing to an increase in national income. Energy efficiency, by providing numerous direct and indirect benefits, stands as an integral necessity that elevates society's well-being and is an essential component of production.♻️  

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How is Energy Efficiency Achieved in Chillers

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4 Minutes

Chillers are cooling systems used for heat removal in buildings and industrial facilities. Ensuring energy efficiency is crucial for reducing operational costs, minimizing environmental impacts, and supporting sustainability goals. To enhance the energy efficiency of chillers, consider the following steps: Chiller Selection: Choosing an efficient chiller model is essential for energy savings. Chillers with high efficiency contribute to lower operating costs. Maintenance and Cleaning: Regular maintenance of the chiller enhances system efficiency. Cleaning cooling coils and heat exchangers is critical for optimal performance. Optimal Water Temperature Settings: Adjusting the chiller's operating temperature based on current conditions is important. If the operating temperature is unnecessarily high, it may result in energy waste. Heat Recovery: Utilizing the hot water from the chiller system for heat recovery can improve energy efficiency. This recovered heat can be used for domestic hot water or heating systems. Use of VFDs: Variable frequency drives (VFDs) can reduce energy consumption by adjusting the speed of chiller compressors. Adjusting chiller capacity based on the workload helps achieve energy savings. Monitoring and Control Systems: Monitoring the chiller system and using automatic controls can enhance energy efficiency, preventing unnecessary operating times and energy waste. Load Balancing: Balancing the chiller's load can improve energy efficiency. Adjusting secondary pump and fan speeds can reduce unnecessary energy consumption. Insulation: Proper insulation of cooling pipes and equipment reduces energy losses, assisting in the more efficient operation of the cooling system. Noise Levels: Controlling chiller noise levels can enhance efficiency. High noise levels may increase fan and compressor run times. Chiller Life Cycle Assessment: Evaluating the life cycle cost and energy consumption of the chiller is crucial for long-term energy efficiency. Consider transitioning to new, more efficient chiller models. Improving energy efficiency not only supports environmental sustainability but also reduces operational costs. Therefore, regular maintenance of chiller systems and taking necessary measures to enhance efficiency are important.  

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How to Ensure Energy Efficiency in Compressors

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4 Minutes

Consider the following tips and strategies to enhance energy efficiency in compressors: Proper Compressor Selection: Choosing a compressor that suits your needs can improve energy efficiency. The compressor's capacity, operating pressure, air flow, and other requirements influence the selection of an appropriate compressor for your operation. Pressure Adjustment: Optimize pressure settings to prevent your compressor from operating at unnecessarily high pressures. Keeping the pressure level of the compressor at the minimum required level can reduce energy consumption. Maintenance and Cleanliness: Regularly perform scheduled maintenance on the compressor. Air filter changes, oil replacements, and other maintenance procedures contribute to the efficient operation of the compressor. Leak Control: Fixing air leaks contributes to energy savings. Regularly check for and address leaks in compressor systems. Efficiency at Low Load: Optimize the working load of your compressor. Variable-speed compressors adapt to changes in load, providing energy savings. Cooling System: Keep the compressor's cooling system clean for efficient operation. Efficient cooling reduces energy consumption. Compressor Control Systems: Ensure efficient operation by using automation and control systems. These systems can adjust the compressor's speed or operating time based on the workload. High-Efficiency Equipment: Minimize energy consumption by using efficient air drying systems and air tanks. Heat Recovery: Utilize the hot air expelled from the compressor with heat recovery systems for workplace heating or other processes. Training and Awareness: Provide training to your staff on the efficient use of compressors and energy-saving practices. Informed usage can lead to energy savings. Data Monitoring and Analysis: Monitoring the performance of your compressor and conducting data analysis are crucial for identifying issues and improving energy efficiency. Energy efficiency is vital for reducing your business's energy costs and minimizing environmental impact. The above tips can help you get started on improving the energy efficiency of compressors.  

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How to Achieve Energy Efficiency in Steam Boiler Systems?

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4 Minutes

Ensuring energy efficiency in steam boilers is important for both environmental sustainability and reducing operating costs. Below are some measures that can be taken to increase energy efficiency in steam boiler systems: Good Maintenance and Cleaning: Regular maintenance and cleaning of steam boilers enhance efficiency. Heat transfer surfaces, flue gases, and combustion chambers should be cleaned regularly. Improve Combustion Process: To increase combustion efficiency, fuel injection, air mixture, and combustion chamber design should be optimized. Insulation: Proper insulation of the steam boiler is crucial. Inadequate insulation can lead to heat loss. Adjust Steam Pressure: Adjusting steam pressure according to the need prevents energy waste. Excessive pressure can result in unnecessary energy consumption. Fuel Selection and Quality: Choosing more efficient fuels or improving fuel quality can enhance energy efficiency. Optimize Steam Temperature: Adjusting steam temperature according to operational needs prevents energy waste. Preheating and Recovery Systems: Recovering flue gases or using preheating systems can increase energy efficiency. Automation and Control Systems: Well-designed automation and control systems can efficiently manage steam production and prevent unnecessary energy consumption. Water Conservation: Water plays a significant role in boilers, and its efficient use is crucial. Training: Training operational staff on effective steam boiler operation is important. Increasing energy efficiency is crucial for reducing energy costs and minimizing environmental impacts. Therefore, considering the above measures is important for enhancing the efficiency of steam boiler systems. Additionally, following local and national energy efficiency regulations and standards can be beneficial.  

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How to Achieve Energy Efficiency in Boiler Systems

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4 Minutes

Ensuring energy efficiency in boiler systems is crucial for reducing energy costs, minimizing environmental impact, and improving operational efficiency. Here are some measures you can take to enhance energy efficiency in boiler systems: Use High-Efficiency Boilers: Opt for high-efficiency boilers instead of outdated, low-efficiency models to reduce fuel consumption. Modern, high-efficiency boilers like condensing boilers are preferred. Regular Boiler Maintenance: Perform regular maintenance on your boilers to clean deposits such as limescale and sludge, which can accumulate inside and hinder efficiency. Optimal Temperature and Pressure Settings: Keep boiler temperature and pressure settings at optimum levels. Excessive temperature and pressure can lead to energy loss. Adequate Insulation: Ensure proper insulation for the boiler room and pipeline networks. Good insulation reduces heat loss and enhances energy efficiency. Regular Cleaning: Regularly clean essential components of the boiler, such as heat exchangers, flue gas passages, and air ducts. Dirty surfaces can negatively impact heat transfer. Smart Controls: Optimize boiler operation through the use of automation and control systems. These systems can monitor and adjust boiler processes to increase energy efficiency. Fuel Selection: Choose fuel types and sources carefully. Opting for cleaner and more efficient fuels can help reduce energy costs. Heat Recovery: Implement heat recovery systems to capture and utilize waste heat from the boiler. This involves repurposing excess heat for other processes, contributing to energy savings. Training and Awareness: Provide training for your personnel on proper boiler usage and maintenance practices. Encourage employees to follow energy-efficient practices. System Improvements: Periodically review boiler systems and consider upgrading to more efficient components or technologies. Ensuring energy efficiency in boiler systems through regular maintenance and the implementation of various measures can lead to long-term cost savings and reduced environmental impact. Therefore, it is essential to take proactive steps to enhance efficiency in your boiler systems."  

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How to Achieve Energy Efficiency in Electric Motors

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4 Minutes

There are various methods and strategies to enhance the energy efficiency of electric motors. Since electric motors are widely used in many industries and applications, improving energy efficiency is crucial. More efficient motors can reduce energy costs and environmental impact. Here are some methods to increase energy efficiency in electric motors: Use High-Efficiency Motors: There are efficiency differences among motors. Opting for higher-efficiency motors consumes less energy for the same workload. Choosing high-efficiency motors is a fundamental way to reduce energy consumption. Adjust Motor Speed: Motor speed can be adjusted based on demand. Motors running at unnecessarily high speeds consume more energy. Adjusting the motor speed according to demand contributes to energy savings. Correct Sizing: Properly sizing motors according to the workload helps prevent unnecessary energy losses. An oversized motor may consume excessive energy when performing a small task. Use High-Efficiency Drives: Motor drives control the speed and torque of the motor. Using high-efficiency drives can enhance motor efficiency. Proper Maintenance and Service: Regular maintenance and servicing reduce wear and energy losses. Simple maintenance tasks such as lubricating bearings, checking windings, and cleaning the rotor are crucial. High-Efficiency Materials: Using high-efficiency materials for motor components can reduce energy losses. It is particularly important for motor windings to be made from low-resistance materials. Quick Start and Stop: Using quick start and stop functions instead of running motors unnecessarily for extended periods can contribute to energy savings. Improve Motor Power Factor: Motor power factor can be less efficient when operating below its rated capacity. Increasing the power factor can make the motor operate more efficiently. Use Variable Frequency Drives (VFDs): Variable Frequency Drives adjust motor speed based on load conditions, enhancing energy efficiency. Training and Awareness: Providing training on energy efficiency and increasing awareness among personnel are essential for achieving energy savings. Energy efficiency not only helps reduce operating costs but also contributes to minimizing environmental impact. Therefore, improving the efficiency of electric motors is important from both economic and environmental perspectives.  

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How to Achieve Energy Efficiency in Lighting Systems

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4 Minutes

Achieving energy efficiency in lighting can be a crucial way to save energy and support environmental sustainability. Here are some methods you can use to enhance energy efficiency in lighting: Use LED Bulbs: Use low-energy LED (Light Emitting Diode) bulbs instead of traditional bulbs such as incandescent or fluorescent lamps. LEDs consume less energy and have a longer lifespan. Smart Lighting Systems: Smart lighting systems offer features such as automatic on/off, brightness adjustment, and motion sensitivity. These systems help reduce unnecessary energy consumption. Utilize Natural Light: Minimize artificial lighting needs by maximizing the use of natural light during daylight hours. Large windows, light-colored walls, and arrangements contribute to better utilization of natural light. Zonal and Task Lighting: Divide areas into different zones and install lighting systems that cater to the specific needs of each zone. This approach prevents unnecessary lighting. Motion and Light Sensors: Use motion sensors and light sensors to ensure lights are only activated when an area is in use. Low-Energy Lighting Fixtures: By using energy-efficient fixtures, you can produce more light while consuming less energy. Lighting Planning: Create a lighting plan tailored to your needs. For example, you can lower light levels in areas that require less light during the night. Light Direction: Direct light where it is needed and prevent unnecessary upward or outward light dispersion. Energy-Efficient Controls: Integrate lighting systems with energy-efficient control devices such as timers, automation systems, and remote controls to make them more efficient. Training and Awareness: Raise awareness about energy-saving practices and encourage the use of energy-efficient lighting among staff and users. These methods serve as starting points for enhancing energy efficiency in lighting. Achieving energy efficiency not only reduces energy bills but also contributes to environmental sustainability.  

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Energy Efficiency Through Insulation

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4 Minutes

Isolation is crucial in increasing energy efficiency by protecting structures or machinery from external factors while maintaining the temperature inside. Here are some ways to achieve energy efficiency through insulation: Selection of Insulation Materials: Choosing the most suitable insulation materials is crucial for achieving energy efficiency. These materials help minimize heat transfer. High-quality insulation materials such as glass wool, rock wool, and polyurethane foam can be preferred. Wall, Ceiling, and Floor Insulation: Internal areas of a building require good insulation as much as the external facade. Insulating walls, ceilings, and floors prevent heat loss and maintain interior temperature. Windows and Doors: Windows and doors are crucial points to consider in improving energy efficiency. Preventing air leakage by using high-quality windows and doors is essential. Additionally, opting for energy-efficient glass and doors allows better control of sunlight and temperature. Air Tightness: Improving the airtightness of the building by sealing cracks, gaps, and other leakage points is essential. This helps in maintaining the interior temperature and achieving energy savings. Insulated Pipework: Insulating pipework reduces heat losses from hot water and heating systems. Insulating elements such as hot water pipes, radiators, and heating ducts enhance energy efficiency. Energy-Efficient Heating and Cooling Systems: Using energy-efficient heating and cooling systems at home reduces heating and cooling costs. Opting for systems with low energy consumption, such as heat pumps or high-efficiency boilers, is crucial. Energy-Efficient Lighting and Appliances: Energy savings can be achieved by using energy-efficient lighting and home appliances. Devices such as LED lamps, low-energy white goods, and smart thermostats enhance energy efficiency. Correct Insulation Thickness: The correct thickness of insulation materials should be adjusted based on climate conditions and building requirements. Inadequate or excessive insulation can lead to issues in terms of energy efficiency. Investing in insulation measures significantly impacts a building's overall performance, reducing energy costs and minimizing environmental impact.

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Plastic Injection Machines: How to Achieve Energy Efficiency?

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4 Minutes

Ensuring energy efficiency in plastic injection machines can contribute to a more environmentally friendly operation, reducing operational costs and minimizing the carbon footprint. Here are some methods to enhance energy efficiency in plastic injection machines: Use Modern and Energy-Efficient Equipment: The primary step is to choose energy-efficient plastic injection machines. Next-generation machines typically offer improved energy efficiency. Opt for machines with low energy consumption. Fuel and Energy Conservation: Implement automation systems that shut down or put machines into sleep mode outside of operating hours to reduce energy consumption. Insulation and Heat Recovery: Insulate heat sources on the machine and utilize heat exchangers or recycling systems to recover waste heat. Use High-Efficiency Motors: The motors and drive systems on the machine are crucial for energy efficiency. Choose high-efficiency motors for better energy performance. Optimize Injection Processes for High Efficiency: Reduce material waste and energy consumption by optimizing injection processes. Adjust injection speed, pressure, and other process parameters appropriately. LED Lighting: Replace traditional fluorescent lamps with energy-efficient LED lights in the machine's lighting systems. Energy Management Systems (EMS): Monitor, analyze, and optimize energy consumption using EMS. This provides a better understanding of energy efficiency. Training and Awareness: It's essential to train operators and staff on energy efficiency. Conscious usage can significantly contribute to energy savings. Maintenance and Cleaning: Regular maintenance of machines and equipment preserves functionality and energy efficiency. Waste Management: Optimize waste management processes to reduce the environmental impact of the plastic injection process. Increasing energy efficiency not only reduces operational costs but also enhances environmental sustainability. Therefore, developing strategies for energy savings during the plastic injection process is crucial.  

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Reactive Power: What is it, What are its Types, and How Does it Affect Energy Efficiency?

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5 Minutes

Reactive power can exist in several different forms in electrical systems, depending on various sources of reactive power consumption or generation. Here are some common types of reactive power: Capacitive Reactive Power (VARc - Volt-Amp Reactive Capacitive): Capacitive reactive power refers to the reactive power produced or consumed using devices like capacitors. Capacitors are used to balance inductive effects, improving energy efficiency by increasing the power factor. Capacitive reactive power has a positive value. Inductive Reactive Power (VARL - Volt-Amp Reactive Inductive): Inductive reactive power represents the reactive power produced or consumed using inductive devices such as inductors or transformers. Inductive loads are commonly found in energy systems and have a negative value, lowering the power factor. Mixed Reactive Power: In many applications, a load may exhibit both capacitive and inductive reactive power consumption or generation. This is referred to as mixed reactive power, indicating that a load may produce capacitive or inductive reactive power at different times. Active Power: Active power is a term distinct from reactive power. Active power represents the real power of devices in energy systems and is measured in kilowatts (kW) or megawatts (MW). Active power determines the actual energy consumption or generation for performing work. Reactive power types affect the power factor of energy systems and play a significant role in energy efficiency. While the use of capacitive reactive power can enhance energy efficiency, the use of inductive reactive power can lead to a low power factor and increased energy costs. Therefore, different types of reactive power should be considered in the design and operation of energy systems. Reactive power is a commonly used term in electrical systems, and its impact on energy efficiency is crucial. Reactive power, along with active power, is transmitted during the conveyance of electrical energy, making it a parameter to be considered. Here's how reactive power affects energy efficiency: Increased Transmission Losses: Reactive power can lead to losses in transmission lines. These losses can reduce energy efficiency as more energy is consumed in the process. Low Power Factor: Reactive power can result in a low power factor. The power factor is a measure of how efficiently an electrical system is being utilized. A low power factor can decrease energy efficiency and increase energy consumption. Potential Cost Increase: Many electricity providers apply additional costs to facilities with a low power factor. Therefore, high reactive power usage can increase energy costs. Potential Equipment Damage: High reactive power can damage devices in electrical systems, leading to increased maintenance costs. This can decrease energy efficiency. Reactive power compensation or correction methods can be employed to mitigate these adverse effects. Reactive power compensation involves using devices such as capacitors or inductors to compensate for reactive power. This improves the power factor, reduces transmission losses, and enhances energy efficiency. Additionally, it can help prevent additional costs associated with a low power factor. In conclusion, reactive power can have a significant impact on energy efficiency, and it is a crucial consideration in electrical systems. Reactive power control and correction measures can reduce energy costs and enable more efficient operation of electrical systems.

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Becoming an Independent Consumer as a Residential Subscriber

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10 Minutes

With the Electricity Market Law, the concept of "independent consumer" was introduced in our country for the first time. Independent consumers are individuals or legal entities with annual consumption exceeding the value determined by the Authority each year, allowing them to choose their suppliers. In the early years, a limited number of consumers gained the status of independent consumers. Over the years, as the freedom in the electricity market increased and the limit for independent consumers decreased, the number of independent consumers rapidly increased, and making all consumers independent is set as the ultimate goal. As the number of independent consumers has increased, the number of supply companies established to trade electricity and licensed by our Authority for this activity has also rapidly increased. The limit for independent consumers for the year 2022 was determined as an annual consumption of 1100 kWh and above by the Electricity Market Regulatory Board. This figure is reevaluated by the EMRA at the beginning of each year and is reduced as deemed appropriate.   Residential subscribers who consume electricity exceeding the independent consumer limit in the previous calendar year or the current year can exercise their right to become independent consumers. Independent consumers, upon termination of their bilateral agreements or upon request, can purchase electricity and/or capacity within the scope of the last resort supply from the authorized supply company in their region (a company that sells electricity at approved tariffs to non-independent consumers/non-users of their right in the relevant distribution region, as approved by the Board). If consumers within the scope of independent consumers choose to exercise their right to select their supplier, it is mandatory to install electronic meters capable of performing multi-time measurements in compliance with the regulations published by the Authority. Meters that are not suitable for consumers are replaced by the distribution company within the relevant month, and the unsuitability of the meter does not prevent the exercise of the right to choose a supplier.  Consumers can see whether they are independent consumers or not on the payment notification or invoices sent/left by the authorized supply company. The payment notification or invoices include the current year and the previous calendar year's consumption amounts for the subscription. If this amount exceeds the independent consumer limit determined by the Board for that year, it means you have the right to become an independent consumer.   A residential consumer who has the right to become an independent consumer and wishes to exercise this right must sign a bilateral agreement with any of the licensed supply companies approved by our Authority. Bilateral agreements are commercial agreements made between individuals or legal entities according to private law provisions, regarding the purchase and sale of electricity and/or capacity, and are not subject to the approval of the Board. Licensed supply companies are listed on the EPDK website. These companies operate without any regional restrictions and engage in wholesale or retail sales activities to independent consumers. Consumers who want to exercise the right to become independent consumers should first check whether the company that wants to sell electricity is a licensed company. A contract proposal meeting the minimum conditions specified within the scope of the Subscription Agreements Regulation (ASY) in force under the Consumer Protection Law (TKHK) should be offered to residential subscribers. If there are issues not regulated in this contract, the regulations under the Electricity Market Consumer Services Regulation are applied. Subscription agreements with residential subscriber suppliers are signed based on the Subscription Agreements Regulation (ASY), which is based on the Consumer Protection Law (TKHK). When signing the Subscription Agreement, the Energy Procurement-Sale Notification Form/Information Form and, if any, the Commitment Form must be presented to the consumer for signature. The current retail sales contract can be terminated by the consumer by submitting the form in the form filled out by the consumer to the authorized supply company during the relevant month, as stated in the Subscription Agreement Form (ASY) te. The electricity of the consumer is not cut off due to the change of the supplier and the termination of the existing contract. Meters are read by the distribution company at least once in every calendar month in periods of at least 25 and at most 35 days. The payment notification or invoices to be sent to those who commit to purchasing electricity for a certain period should include information on the duration of the commitment, the month of the commitment, the end date of the commitment, and the application principles of the penalty fee and/or withdrawal fees in case the commitment is broken.  The prices paid by consumers consist of three main elements: energy cost, distribution cost, and funds, fees, and taxes. All cost items are included in these amounts. Except for the funds, fees, and taxes applied to non-independent consumers, these amounts can be accessed from the link. You can compare the proposed prices with the prices applied to non-independent residential consumers (Single or multi-time tariff classes). When determining the proposed discount rate: It should be considered. If the contract and its annexes are signed between the 1st and 5th days of the current month (unless otherwise stated), it comes into effect at the beginning of the next month. If the contract and its annexes are signed between the 6th and 30th days of the current month (unless otherwise stated), it comes into effect at the beginning of the next month. The consumer has the right to terminate the indefinite-term or specific-term subscription agreement, which has a term of one year or longer, at any time without stating any reason and without paying a penalty. If the consumer has signed a contract/agreement with a commitment period of less than one year, the consumer has the right of withdrawal within 14 days after the contract/agreement comes into effect.   What to Do If There Is a Dispute with the Supplier?  In the resolution of disputes arising from the contract/agreement, if the value is below the value determined by the Ministry of Customs and Trade (http://tuketici.gtb.gov.tr/duyurular/tuketici-hakem-heyetleri-2016-yili-parasal-sinirlari [http://tuketici.gtb.gov.tr/duyurular/tuketici-hakem-heyetleri-2016-yili-parasal-sinirlari]), the consumer arbitration boards must be applied to disputes in which the value exceeds the determined limit. In places where there are no consumer courts, it will be necessary to apply to the civil courts of first instance.

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Reactive Power Compensation Penalty Can Be Cancelled?

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4 Minutes

Reactive power compensation penalty may arise when electricity facilities incur additional costs from the energy provider due to a low power factor. A low power factor is a condition that reduces energy efficiency, and energy providers typically impose additional costs on facilities with a low power factor. If the ratio of Inductive Reactive Power to Active Power exceeds 20% at the end of the month or the ratio of Capacitive Reactive Power to Active Power exceeds 15%, the retail sales company multiplies the exceeded amount by the penalty unit price and adds it to the invoice. Whether these penalties can be canceled depends on various factors: After the compensation penalty, once the control of devices such as capacitors and relays causing reactive power consumption, and the repair or replacement of faulty ones have been performed, compensation penalties can be canceled by writing a petition to the relevant retail sales company, once a year. Contract Terms: First, you will need to review your electricity supply contract. Check if there are any provisions or agreements regarding reactive power compensation or power factor in the contract. Compliance with contract terms may make it more possible to cancel the penalty. Reactive Power Compensation: Reactive power compensation can be improved by using devices such as capacitors or inductors that correct low power factor. This correction improves the power factor and can help prevent penalty payments. Communication and Negotiation: By communicating with your energy provider and negotiating for the necessary adjustments for a facility with a corrected power factor, you can negotiate for the cancellation of penalties. Depending on the policies of your energy provider and local regulations, it may be possible to change or cancel penalty conditions through negotiations. Legal Regulations: Some countries may have legal regulations that limit the penalties imposed by energy providers on facilities with a low power factor. Such regulations can facilitate the limitation or cancellation of penalties. The best step for the cancellation or reduction of penalties is to communicate with your energy provider and examine local regulations. Correcting the power factor of your electrical facility can reduce energy costs in the long run and prevent penalty payments.

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Energy Saving Tips for Household

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11 Minutes

Energy comparison and transition seem to be on the rise, but if the transition is not yet suitable for you, there are still measures you can take to manage your home energy consumption. We have compiled 104 energy-saving tips that can help you save energy at home. These tips are categorized by room, so you can easily find the ones you need. While some are quick and easy measures, others may require spending money and time to offset their results. Consider the size and type of the TV when purchasing a new one. Smaller TVs generally have lower operating costs. Check for lower energy consumption in standby mode when buying a new TV. Look for energy-saving features when purchasing a new TV. Turn off the TV completely when not in use to save energy. Reduce brightness when the TV is on and consider using the ambient light sensor. If listening to the radio through the TV, use the radio screen-off feature for energy savings. Avoid leaving the TV on while sleeping, as it wastes energy and can negatively impact health.     8. Choose a smaller and more energy-efficient laptop if a desktop setup is not necessary. Upgrade to newer and more energy-efficient models. Use power-saving settings and shut down the computer when not in use. Utilize power-saving settings to reduce energy consumption during periods of inactivity. Consider using a high-energy efficiency inkjet printer instead of a higher-energy laser printer. Avoid unnecessary printing; opt for digital tickets for events. Use the microwave for heating and cooking, as it is more efficient than an oven. Boil water in a kettle and transfer it to a pot instead of boiling on the stove. Use only the necessary amount of water when cooking in a pot. Be mindful not to overfill the kettle when boiling water, as it can save on electricity bills. Slow cookers are energy-efficient and ideal for busy individuals. Cook multiple items in the oven simultaneously for maximum efficiency. Keep the oven door closed while cooking to retain heat and reduce energy consumption. Thaw frozen food in the refrigerator or on the countertop to save energy. Regularly defrost the freezer to maintain efficiency. Monitor how long it takes for your oven to heat up. Keep the back of the refrigerator and freezer clean for optimal efficiency. Pre-boil potatoes before oven baking to reduce cooking time. Use glass or ceramic cookware in the oven for better heat retention. Insert stainless steel skewers into large foods to expedite cooking. Cut large items into smaller pieces for faster cooking. Consider using a fan-assisted or convection oven for more efficient cooking. Turn off the electric oven about ten minutes before food is fully cooked. Use appropriately sized pots for the amount of food you are cooking. Match the size of the pot with the stove burner for efficient cooking. Use pot lids to retain heat and speed up cooking. Stack vegetables in a steamer to save energy and use a single burner. Adjust the stove or burner level once you've reached the desired cooking temperature. Consider using a pressure cooker for quicker and more efficient cooking. If using an electric stove, use flat-bottomed pots for better contact. Clean heating rings regularly to prevent inefficient operation. Fill your refrigerator as much as possible to improve efficiency. Repair refrigerator door seals to prevent warm air from entering. Only run the dishwasher when it's full for efficient use. If washing dishes by hand, use a washbasin rather than letting the water run. Use cold water or a 30°C cycle when washing clothes. Occasionally use hot water washes to assist with cleaning. Wash clothes in short cycles whenever possible. Pre-treat dirty items before washing to avoid rewashing. Wait for a full load before starting the washing machine. Avoid overloading the washing machine for effective cleaning. Dry clothes outdoors when possible or use a drying rack. Ensure that the lint filter and ventilation holes are clean before using the dryer. Dry clothes until they are nearly dry to reduce energy consumption. Consider air-drying clothes instead of using a dryer. Clean the exterior of the dryer regularly to maintain airflow. Consider using a low-temperature setting on the dryer. Heat the entire dryer load only if necessary. Choose cotton for faster drying and energy efficiency. Dry clothes on hangers to avoid using the dryer. Regularly clean filters and vents to ensure proper dryer operation. Choose showers over baths for water and energy savings. Aim for shorter showers to save both water and energy. Lower the temperature of your hot water for energy savings. Consider water-saving products like showerheads and faucets. If you enjoy baths, use insulation or steam curtains to keep the water warm. Pay attention to energy labels when purchasing new appliances. Invest in renewable energy sources like solar panels or wind turbines. Utilize smart home technologies for optimized energy consumption. Use energy-efficient lighting such as LED or CFL bulbs. Opt for energy-efficient appliances during new purchases. Turn off standby mode and unplug chargers to save energy. Choose energy-efficient water heaters and boilers. Conduct regular maintenance to ensure the efficiency of heating systems. Invest in energy-efficient windows and insulation. Economic Savings: Reduced energy costs lead to financial savings. Environmental Protection: Lowering your carbon footprint helps protect the environment. Comfort: Well-insulated and energy-efficient homes offer better temperature control and comfort. Long-Term Savings: Energy-efficient appliances and insulation result in long-term cost savings. Health and Safety: Energy-saving practices improve indoor air quality and reduce environmental risks. Implementing these tips can bring positive effects both to the environment and your household budget, promoting a sustainable and energy-efficient lifestyle.  

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Gençler Kablo Lumian Energy Management System Usage and Reactive Power Consumption Analysis Case Study

Use Cases

4 Minutes

Gençler Kablo, keeping pace with global developments and new demands, has invested in utilizing the latest technological advancements and increasing production volume. Through strategic investments and foresighted efforts, the company has expanded its product range to include its own PVC granules and molded cables. With these developments, Gençler Kablo has solidified its position in the domestic market, and with quality certification, it has successfully carved out a place for itself on the international stage. In collaboration with Lumian throughout every phase of its digitization efforts, Gençler Kablo first completed the installation of a Manufacturing Execution System (MES) for production management. Subsequently, the company accelerated its efficiency efforts by tracking machine-based energy consumption. Additionally, by measuring air quality in real-time at its facility, Gençler Kablo monitors its impact on human health, product quality, and energy efficiency through the Lumian single platform. While monitoring energy consumption on a machine-by-machine basis and integrating with OSOS (Automatic Meter Reading System), Gençler Kablo leverages the Lumian Energy Management Platform to track both overall electricity consumption and the efficiency of electricity generation through its solar power plant. The digitalization of energy at Gençler Kablo has yielded numerous benefits, with one of the most significant being the detection of Reactive Power consumption penalties. To address this, we provided solution recommendations to eliminate the compensation problem.   Gençler Kablo Reactive Consumptions Penalty Amount OCTOBER ₺20,190.57 SEPTEMBER ₺17,443.33 AUGUST ₺17,919.45 At Gençler Kablo, past periods of reactive power penalty consumptions have come to an end. Within just the last 3 months, out of the ₺55,553.36 reactive power penalty, ₺20,000 was reclaimed after compensatory repairs. Arden Çakır, the IT Manager at Gençler Kablo, experiencing the benefits of using the Lumian Energy Management System firsthand, has also contributed significantly to the development of the software by providing recommendations to streamline operational processes.

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Free Consultant Engineer (FCE) Company Technical Innovation Case Study

Use Cases

4 Minutes

The services specified in Free Consultant Engineer (FCE) offices for engineering, which are authorized to design, implement, control, test, accept, and sign services in accordance with the science and technology, are referred to as FCE services. The person providing these services is also called an FCE. While the Technical Innovation company manages the transformer maintenance and repair processes of many facilities, it also provides high-voltage operating responsibility services and monitors reactive power and demand for the facilities. Technical Innovation company's team, which reads the power consumption of more than 50 customers through Automatic Meter Reading Systems in different distribution regions, was mainly occupied with OSOS tracking, Reactive Power tracking, and similar tasks. Using the Lumian Energy Management System, Technical Innovation FCE company gained operational speed and efficiency by tracking the Reactive Power Consumption, Demand, and Compensation information of all its customers using a single platform software. By setting alarms for all critical data, the team, which was relieved from performing routine penalty situation checks on a daily basis, started to use their time more efficiently. Ismail Ferhat Özlü, the Founder and Electrical Engineer of Technical Innovation, stated that the team using the Lumian Energy Management System increased operational efficiency by over 20%, and by focusing on more value-added tasks in the remaining time, they also increased company revenues. Technical Innovation Inc. Lumian Technology Inc.  

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Palet Global Efficiency Enhancement Projects Case Study

Use Cases

5 Minutes

Palet Global, the owner of the largest pallet logistics network in our country, also operates the largest Pallet Production and Repair Factory in Turkey and the surrounding region. They monitor the energy consumption of 2 production lines and the most energy-consuming Compressor Machines in production using the Lumian Energy Management System. While monitoring the energy consumption and air production efficiency of the Lumian Compressor machine in real-time, at the point where inefficient operation was detected, the Lumian Energy team, after conducting on-site technical feasibility, presented recommendations to the Palet Global management to reduce total energy consumption by 20%. The Lumian Energy team identified that the two fixed-speed drive compressors were the most energy-consuming points of the Palet Global production facility. They recommended replacing the existing compressors with high-efficiency class, new-generation variable-speed drive compressors. The payback period for the investment was calculated to be 2 years. Aiming to maximize the overall efficiency of the facility, which is the biggest energy consumption source, a series of recommendations were made to improve the efficiency of compressed air processes. The summary list of recommendations is as follows: Air Piping: The existing plastic air piping causes high pressure loss due to its high wall thickness/low inner diameter. It was recommended to renew the entire system with a new-generation aluminum piping, which has low friction loss, zero air loss, and the advantage of easy assembly/revision with its modularity. In the new piping design, a ring line should also be planned for the entire operation. Condensate Drain Device: In case the existing system continues, it was recommended to discharge the water/condensate from the tanks through air loss-free automatic drain devices. Fittings: To reduce leaks in pneumatic lines, it was recommended to prefer fittings made of brass, which are more resistant to environmental conditions and provide less leakage compared to plastic fittings. Solar Panel Dust Collection System: To increase the production efficiency of the solar energy power plants on the facility's roof, a revision of the dust collection system was recommended to reduce dust inside the facility, extending the cleaning intervals of solar panels and thus increasing production efficiency. Palet Global Systems Lumian Technology Inc.  

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Balorman Çerkezköy Energy Management System and Reactive Power Consumption Analysis of Machines Case Study

Use Cases

5 Minutes

Our client, Balorman, operates in the plastic, wood, and pallet packaging sectors and was originally founded in 1958 as a wood company. The company initiated its digital transformation efforts in its plastic injection factory and planned to extend them to all facilities. Throughout every phase of its digitization efforts, Lumian collaborated with Balorman Plastik Grubu. Initially, the installation of a Manufacturing Execution System (MES) for production management was completed, followed by the acceleration of efficiency efforts through machine-based energy consumption tracking. Additionally, the company measures air quality in real-time at its facility to monitor its impact on human health, product quality, and energy efficiency through the Lumian single platform. The traditional method of collecting energy consumption data by personnel during each shift through mechanical meters was replaced with digital data sharing-friendly, wireless energy analyzers using Lora communication technology. We started digitally collecting every piece of data related to electricity consumption at 15-minute intervals. This eliminated the need for personnel to collect meter data during working hours, allowing them to focus more on maintenance and repair services, resulting in a 20% increase in efficiency. In our machine-based consumption analyses, we collect real-time data on the electricity consumption of Plastic Injection Machines and provide recommendations to improve equipment health through data analysis. By identifying harmonic imbalances at the machine level, we installed harmonic filters on machines causing harmonic imbalances in the facility, eliminating compensation problems and harmonics at their source. This increased equipment efficiency, reduced downtime, and achieved a total of 25% General Equipment Efficiency. Balorman Çerkezköy's facility, producing products for the white goods industry, requires international standard production tracking and reporting. All data used for these reports is provided through the Lumian EoT Platform. Processing unit energy consumption on a process-by-process basis, calculating unit energy costs, and calculating unit carbon footprints are all carried out through the Lumian EoT Platform. Reports created using data collected from the source have been included in the "Best Practices" catalog for application across all suppliers, serving as an exemplary project for companies such as Arçelik, Bosch-Siemens, etc. BALORMAN ORMAN ÜRÜNLERİ SAN VE TİC A.Ş Lumian Teknoloji A.Ş.

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Sarpplas Plastic Electricity Bill Analysis Case Study

Use Cases

4 Minutes

Electricity and natural gas expenses stand out as major cost items, especially for factories, industrial facilities, and commercial service buildings. As bills become routine and get settled through automatic payment instructions without going through a control mechanism, even the smallest calculation error or a wrongly selected tariff can lead to unnecessary and significantly high payments. Sarpplas Plastic, located in the Manisa Organized Industrial Zone and specializing in the production of plastic parts for the white goods sub-industry, is a significant factory. The Lumian Energy Management System tracks the electricity consumption of almost all machines in the Sarpplas factory in real-time, simultaneously monitoring unit energy costs and carbon footprints. It assists in achieving both cost accounting and sustainability goals. While tracking energy consumption on a machine basis at Sarpplas Plastic, Lumian uses the "My Bills" application for energy cost calculations. The "My Bills" application identifies that the current tariff is not suitable for industrial production and presents calculations highlighting the benefits of alternative tariffs and subscription groups to the management as a report. Based on these reports, the management applied to the relevant departments to offset an excess payment of 574,000 TL in the last 6 months' bill. Lumian Energy Management System, after 6 months of use, provided Sarpplas Plastic Management with savings proposals that would ensure the return on all investments, including hardware and monthly memberships. Tolga Akardeniz, the Information Technologies Manager at Sarpplas Plastic, has directly experienced the benefits of using the Lumian Energy Management System. Additionally, he has provided valuable contributions to the development of the software by conveying recommendations that will speed up operational processes to our team. Sarp Plas Plastic and Mold Ind. Trade Ltd. Co. Lumian Technology Inc.  

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Polmar Automotive Compressor Energy Consumption Case Study

Use Cases

5 Minutes

Polmar, the only company in Turkey concentrating on Expanded Polypropylene - EPP, distinguishes itself from its competitors in terms of price, technology, and quality. With unique design, production, and molding techniques, Polmar strives for continuous improvement and excellence, driven by its corporate culture. In the factory of Polmar Automotive located in the Kütahya Organized Industrial Zone, an analysis conducted by the Lumian Energy team revealed that the existing compressor device operates at approximately 25% above its label values and continuously. The compressor, a critical machine in the facility's production, had a report accompanying a series of efficiency-enhancing suggestions to ensure its continuity and reduce energy consumption. When examining Polmar's energy consumption through the Lumian EoT Platform, the following situations were encountered: High power factor (PF) values were observed as negative in energy analyzers, prompting an examination of the energy consumption profile. When PF values are negative, it was observed that the energy consumption profile is not in Quadrants Q1, Q2, Q3, and Q4. This is an unusual situation; the energy consumption profile must be in Quadrants Q1, Q2, Q3, and Q4. Air compressor machines operate above their capacities. Compressor 1 Maximum power: 250 kW - Energy Consumption goes up to 300 kW. Compressor 2 Maximum power: 90 kW - Energy Consumption goes up to 100 kW. This situation is abnormal; when calculating the compressor requirement in facilities, it is usually done by leaving a 20% margin for efficient use. Here, the compressors operate at 120%, which is contrary to the norm. Air compressors, due to their nature, consume their lifespan by working in this way. The existing air system in the facility should be examined and designed. Recommendations for the facility: Using the existing air system, an investment should be made in a pump called a BLOWER to transport raw materials to presses by air. This way, the load of this section will be taken from the main air compressors, relieving the existing compressors. After calculating the air consumption of relevant sections and departments, one of the existing compressors should be moved closer to the section and department with intensive consumption, reducing the air transport distance. For example, presses. This way, the load of this section will be taken from the main air compressors, relieving the existing compressors. Thanks to these recommendations, the total energy consumption of the facility decreased by 10%, and the health of the compressors, which are among the most important machines in production, was improved, extending equipment life, and reducing maintenance costs. Polmar Business Development Manager Berke Yeni, experiencing the benefits of using the Lumian Energy Management System firsthand, also contributed significantly to the development of the software by providing suggestions to expedite operational processes. Polmar Automotive Industry and Trade Inc. Lumian Technology Inc.  

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Balorman INT Digitalization of Energy Meters Analysis Case Study

Use Cases

4 Minutes

Our client, Balorman INT, operates in the plastic, wood, and pallet packaging sectors. Originally founded in 1958 as a wood company, the firm recently started manufacturing IKEA furniture. After the successful digital transformation of its plastic facility, the company decided to continue its digitalization efforts at the wood panel facility. In collaboration with Lumian at every phase of its digitization efforts, the Balorman Wood Group first completed the installation of a Manufacturing Execution System (MES) for production management. Subsequently, the focus shifted to accelerating efficiency efforts through machine-based energy consumption tracking. Additionally, the company measures air quality in real-time at its facility to monitor its impact on human health, product quality, and energy efficiency through the Lumian single platform. The traditional method of collecting energy consumption data by personnel during each shift through mechanical meters was replaced with digital data sharing-friendly, wireless energy analyzers using Lora communication technology. The company started digitally collecting every piece of data related to electricity consumption at 15-minute intervals. This eliminated the need for personnel to collect meter data during working hours, allowing them to focus more on maintenance and repair services, resulting in a 20% increase in efficiency. At the Balorman INT Bolu facility, where products specially manufactured for IKEA are produced, it is essential to perform international standard production tracking and reporting. All data used for these reports is provided through the Lumian EoT Platform. Processing unit energy consumption on a process-by-process basis, calculating unit energy costs, and calculating unit carbon footprints are all carried out through the Lumian EoT Platform. Reports created using data collected from the source have been included in the "Best Practices" catalog for application across all IKEA suppliers. BALORMAN ORMAN ÜRÜNLERİ SAN VE TİC A.Ş Lumian Teknoloji A.Ş.

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